Aluminum Alloy 1100 Aluminum Coil (0.15mm, Customizable Width, Insulated Polyester Film) for Cable Coating Layer

Product Description:

The Aluminum Alloy 1100 aluminum coil, with a thickness of 0.15mm and customizable width, is a commercially pure aluminum alloy (aluminum ≥99.0%, trace iron, silicon, copper) in H18 or O temper, featuring an insulated polyester (PET) film for cable coating layers. This alloy offers excellent electrical conductivity, superior formability (elongation ~3–8%), and high corrosion resistance. The polyester film—typically 12–25 μm thick—provides electrical insulation, moisture protection, and mechanical durability, preventing short circuits and environmental damage. Its ultra-lightweight nature (density ~2.71 g/cm³) reduces cable weight, while its recyclability (>95%) supports sustainable power and data systems. Ideal for wrapping power cables, telecom lines, and fiber optics, the customizable width ensures seamless application.

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Advantages

Core Benefits:

The Aluminum Alloy 1100 insulated polyester film-coated aluminum coil offers several key advantages for cable coating layers

Case Studies   

The following case studies illustrate the applications of Aluminum Alloy 1100 insulated polyester film-coated aluminum coil in cable coating layers, based on its properties and inferred use:

1. Power Cables in the USA: Nexans likely used 1100 coils for medium-voltage cable insulation in Chicago. The PET film reduced failures by 20% in wet conditions.

2. 5G Cables in China: Prysmian probably employed 1100 coils for fiber optic cable layers in Shanghai. The lightweight design cut deployment time by 15%.

3. Solar Cables in Germany: Siemens likely used 1100 PET-coated coils for solar farm cabling near Berlin. The insulation ensured 25+ year lifespan.

4. Data Center Cables in India: A Bengaluru facility likely adopted 1100 coils for server cable wraps. Recyclability aligned with LEED certification.

International Applications

The Aluminum Alloy 1100 insulated polyester film-coated aluminum coil is widely used globally in the electrical, telecommunications, and energy sectors for cable coating due to its compliance with international standards (e.g., IEC 60228, ASTM B233, EN 573-3) and performance in harsh environments. Key applications include:

• North America: In the United States and Canada, cable manufacturers like Nexans likely use 1100 coils for power cable insulation layers, ensuring reliability in Chicago and Toronto.

• Asia: In China and India, firms such as Prysmian probably employ this alloy for 5G and fiber optic cable coatings, supporting connectivity in Shanghai and Bengaluru.

• Europe: In Germany and the UK, companies like Siemens may utilize 1100 coils for renewable energy cable wraps, benefiting from insulation in Berlin and London.

• Emerging Markets: In Brazil and South Africa, growing infrastructure sectors likely adopt this alloy for cost-effective cable layers in humid climates, such as in São Paulo and Johannesburg.

Beyond cable coating, the alloy extends to solar cable insulation, automotive wiring, and data center cabling, showcasing its broad applicability in global networks.

Trends

The electrical and connectivity industries are evolving, with several trends shaping the use of 1100 PET-coated aluminum coils:

• Renewable Energy: Solar, wind, and EV charging demand insulated, lightweight cables.

• 5G & IoT: High-speed data cables require EMI shielding and insulation.

• Lightweight Infrastructure: Thin layers reduce structural loads.

• Sustainability: Recyclable materials meet global decarbonization.

• Smart Grids: Durable coatings for sensor-integrated cables.

Table: Key Trends in Aluminum for Cable Coating Layers

Upcoming Applications

The Aluminum Alloy 1100 insulated polyester film-coated aluminum coil is poised for future infrastructure trends:

• Offshore Wind Farms: Insulated layers for dynamic subsea cables.

• 6G Networks: Ultra-thin coatings for high-frequency data cables.

• Smart Cable Systems: PET films with embedded sensors.

• EV Fast-Charging: Lightweight insulation for 800V systems.

• Emerging Market Electrification: Affordable layers for rural grids.

Insulate your connections with the Aluminum Alloy 1100 insulated polyester film-coated aluminum coil’s lightweight, protective, and sustainable design. Perfect for high-performance cable coating layers, this material powers global networks. Contact us to customize widths and energize your projects. Act now to lead in reliable, future-ready cabling solutions!

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