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What Is Self-Cleaning Pre-Painted Aluminum Coil?

Self-cleaning pre-coated aluminium coils are a new type of building and industrial material featuring a special functional coating applied to the surface of aluminium alloy coils, endowing them with the ability to automatically clean stains. Through the photocatalytic or superhydrophobic properties of the coating, the frequency of manual cleaning is significantly reduced, making it particularly suitable for high-rise buildings, outdoor facilities, and other scenarios where maintenance is challenging. Technical Definition and Process System Substrate and Coating Composition Substrate Selection: Common grades: 1100 pure aluminium (lightweight), 3003 aluminium-manganese alloy (rust-resistant), 5052 aluminium-magnesium alloy (high-strength). Coil width typically ranges from 1000 to 1500 mm, with thicknesses from 0.15 to 2.0 mm. Surface Pre-Treatment: Chromate or chromate-free passivation treatment is applied to enhance coating adhesion (0-grade standard in cross-hatch adhesion test). Technical Principles and Coating Types PVDF Coating: Polyvinylidene fluoride (PVDF) coating is one of the core technologies of self-cleaning aluminium coils. Its smooth surface and UV-resistant, corrosion-resistant properties reduce dust and pollutant adhesion, enabling self-cleaning through rainwater rinsing or natural weathering. Nano-Self-Cleaning Coating: Some products utilise nano-technology to enhance surface hydrophobicity and photocatalytic decomposition capabilities, further improving self-cleaning performance. Self-cleaning coating technology roadmap: Advantages of the pre-coating process Continuous roll production: Utilises a roll coating - baking integrated production line (speed up to 50–100 m/min), with coating uniformity error ≤5 μm, and efficiency three times higher than single-coating of sheet materials. Post-processing compatibility: After curing, the coating can withstand processing such as 180° bending and roll forming (e.g., forming into corrugated sheets or corrugated boards), and its self-cleaning function remains unaffected by deformation. Core Features and Technical Advantages 1. Self-cleaning Performance Metrics Stain Removal Efficiency: Photocatalytic Type: For grease and exhaust fumes in urban air, the decomposition rate under 4 hours of light exposure is ≥95% (tested according to GB/T 23761); Superhydrophobic Type: During simulated rainwater rinsing, mud residue is reduced by 80% compared to conventional coatings (ASTM D2486 test). Reduced Maintenance Costs: Conventional coatings require manual cleaning 2–3 times per year, while self-cleaning coatings can extend cleaning intervals to every 3–5 years, resulting in over 60% savings in maintenance costs for high-rise buildings. 2. Weather Resistance and Protective Performance UV resistance: Fluorocarbon self-cleaning coatings pass a 3,000-hour xenon lamp aging test (colour difference ΔE ≤ 3), suitable for tropical regions with high sunlight exposure. Corrosion resistance: In salt spray tests (ASTM B117), no rusting occurs after 5,000 hours, with a service life twice as long as conventional coatings in coastal areas. Comparison with the performance of ordinary pre-coated aluminium coils Self-cleaning pre-coated aluminium coils, through innovations in coating technology, have upgraded building materials from ‘passive maintenance’ to ‘active self-cleaning.’ Especially in the context of rising labour costs and stricter environmental requirements, they have become the preferred solution for outdoor projects. From airport roofs to urban signage, their value lies not only in reducing cleaning frequency but also in extending material lifespan through long-term weather resistance, achieving ‘one-time investment, long-term peace of mind’ cost optimisation. For projects seeking low maintenance and high durability, self-cleaning aluminium coils are gradually replacing traditional coating materials, becoming a functional benchmark in modern architecture and industrial applications.

2025

06/19

3004 Aluminum Alloy: The Global Standard for Food Packaging

3004 aluminum alloy is a pivotal material in the food packaging industry, valued for its strength, safety, and compliance with global food safety standards, including the FDA’s 21 CFR 175.300, which governs resinous and polymeric coatings for food-contact surfaces. Composed primarily of aluminum with manganese (1.0–1.5%) and magnesium (0.8–1.3%), 3004 alloy offers a unique combination of formability, corrosion resistance, and durability, making it a preferred choice for manufacturers worldwide. Its non-toxic nature and excellent barrier properties ensure food safety and quality, positioning it as a global standard for packaging solutions (FDA Food Contact Substances). Properties of 3004 Aluminum Alloy 3004 aluminum alloy is an Al-Mn-Mg alloy with the following key properties: Composition: Aluminum (balance), 1.0–1.5% manganese, 0.8–1.3% magnesium, and trace amounts of iron, silicon, and copper. Corrosion Resistance: Highly resistant to corrosion, especially in moist or acidic environments, ideal for food packaging (AZoM 3004 Alloy). Strength: Stronger than 3003 or 1100 alloys, with a tensile strength 10% higher than pure aluminum foil, ensuring durability (Mingtai Aluminum). Formability: Easily rolled, drawn, or stamped into complex shapes like cans or containers. Non-Toxic: Safe for direct food contact, meeting stringent safety standards. Barrier Properties: Provides an excellent barrier against moisture, gases, and light, preserving food freshness. These properties make 3004 aluminum alloy versatile for various food packaging applications. International Applications 3004 aluminum alloy is widely adopted globally for food packaging due to its reliability and compliance with international standards. Its primary applications include: Application Description Beverage Cans Used for can bodies due to its formability and strength, enabling thinner gauges for cost efficiency (Aluminum Association). Food Containers Employed in lunch boxes, takeout trays, and baking pans for its ability to withstand stamping and maintain integrity (CHAL Aluminum). Foil Packaging Rolled into thin sheets for wrapping food, offering protection against moisture, light, and air (Haomei Aluminum). Lids and Closures Used for can and jar lids, ensuring airtight seals to extend shelf life (Huawei Aluminum). These applications are prevalent in North America, Europe, Asia, and other regions, reflecting the alloy’s global trust and versatility in meeting diverse market needs. Advantages The widespread use of 3004 aluminum alloy in food packaging is driven by its numerous advantages: Strength and Durability: Its higher strength compared to 3003 or 1100 alloys ensures resistance to punctures and deformation during handling and transport. Corrosion Resistance: Manganese and magnesium enhance resistance to corrosion, critical for packaging acidic or moist foods. Formability: The alloy’s ability to be shaped into complex forms supports innovative packaging designs (Kloeckner Metals). Recyclability: 100% recyclable without quality loss, aligning with global sustainability goals and reducing environmental impact. Safety: Non-toxic and odorless, it does not impart harmful substances or flavors to food, ensuring consumer safety (Mingtai Aluminum). Cost-Effectiveness: Offers a balance of performance and affordability, reducing production costs for manufacturers. Thermal Conductivity: Supports cooking, baking, and freezing, making it versatile for various food preparation methods. Lightweight: Reduces transportation costs and environmental footprint compared to heavier materials like steel. These benefits make 3004 aluminum alloy a practical and sustainable choice for food packaging. Future Development Trends The future of 3004 aluminum alloy in food packaging is shaped by evolving consumer preferences and technological advancements: Sustainable Packaging: With increasing focus on environmental sustainability, 3004 aluminum’s infinite recyclability positions it as a leader in eco-friendly packaging. Manufacturers are developing thinner gauges to reduce material use while maintaining strength (CHAL Aluminum). Innovative Designs: Advances in forming technologies enable lightweight, durable packaging tailored to specific products, enhancing consumer convenience and brand appeal. Smart Packaging: Integration of technologies like QR codes or sensors into aluminum packaging allows tracking of food freshness, origin, and storage conditions, adding value for consumers. Global Demand Growth: The rise in ready-to-eat meals and global food trade drives demand for reliable, compliant packaging materials like 3004 aluminum alloy, particularly in emerging markets. Eco-Friendly Coatings: Development of non-toxic, low-VOC coatings enhances the alloy’s barrier properties and aligns with stricter environmental regulations (SGS Food Contact Regulations). These trends indicate a bright future for 3004 aluminum alloy, reinforcing its role in sustainable and innovative food packaging solutions. FDA 21 CFR 175.300 Compliance While 3004 aluminum alloy itself is not explicitly listed in FDA’s 21 CFR 175.300, aluminum is recognized as generally safe (GRAS) for food contact (FDA Inventory). The regulation governs coatings applied to metal substrates, ensuring they are safe for food contact. When 3004 aluminum is coated with compliant resinous or polymeric coatings, it meets FDA standards, making it suitable for applications like beverage cans and food containers. Its non-toxic nature and lack of harmful migration further support its safety for food packaging. Technical Specifications The following table summarizes typical specifications for 3004 aluminum alloy in food packaging: Property Details Alloy Composition Al (balance), 1.0–1.5% Mn, 0.8–1.3% Mg, trace Fe, Si, Cu Thickness (Foil) 0.03–0.20 mm for containers, 0.006–0.007 mm for foil (CHAL Aluminum) Tensile Strength ~180–220 MPa, 10% higher than 1000-series alloys Corrosion Resistance Excellent, suitable for acidic and moist environments Formability High, supports cold stamping and complex shapes Recyclability 100%, with no loss of quality 3004 aluminum alloy is a versatile and reliable material for food packaging, meeting global safety standards like FDA 21 CFR 175.300 when appropriately coated. Its strength, corrosion resistance, and recyclability make it ideal for beverage cans, food containers, foil, and lids, with widespread use across international markets. As sustainability and innovation drive the packaging industry, 3004 aluminum alloy is poised to play a central role in eco-friendly, smart, and cost-effective solutions, ensuring food safety and quality for consumers worldwide.

2025

06/17

1050 Recycled Aluminum Plates: Sustainable Innovation with ≥98% Recycling Rate

1050 recycled aluminum plates, boasting a recycling rate of at least 98%, represent a significant leap in sustainable material innovation. These plates likely achieve a 55% reduction in carbon footprint compared to virgin aluminum production, thanks to energy-efficient recycling processes. Certified under the Global Recycled Standard (GRS) 4.0, they meet stringent requirements for recycled content, traceability, and responsible social and environmental practices. Composed of 99.5% pure aluminum, 1050 alloy is valued for its excellent corrosion resistance, high electrical and thermal conductivity, and workability, making it ideal for diverse applications. This report delves into the international applications, advantages, and future trends of these eco-friendly plates, highlighting their role in advancing sustainability across industries. International Applications The 1050 aluminum alloy, known for its high purity and versatile properties, is widely used globally, and its recycled form maintains these characteristics, making it suitable for numerous applications: Electrical Industry: Likely used in electrical cables, busbars, and transformer strips due to its high electrical conductivity. In Europe and North America, where energy efficiency is critical, these plates support reliable power transmission (United Aluminum). Chemical Industry: Employed in chemical processing equipment, such as containers and apparatus, thanks to its corrosion resistance. In Asia, particularly China, these plates are probably integral to industrial processes requiring durable materials (AZoM). Construction: Utilized in roofing, cladding, and architectural flashings for their durability and aesthetic appeal. In regions like Australia, their resistance to coastal corrosion makes them a preferred choice (metals4U). Transportation: Applied in heat exchangers and radiators for automotive and aerospace applications, where lightweight and thermal efficiency are essential. In Japan, these plates likely enhance vehicle performance (MakeItFrom). Food Industry: Used in food containers and packaging due to its non-toxic properties and corrosion resistance, particularly in Europe and North America, where food safety standards are stringent (AALCO). The high recycling rate of ≥98% ensures that these plates maintain the purity required for demanding applications, making them a sustainable choice in global markets prioritizing environmental responsibility. Advantages The 1050 recycled aluminum plates offer a range of benefits, combining environmental, economic, and performance advantages: Advantage Description Reduced Carbon Footprint Recycling aluminum saves up to 95% of the energy required for virgin production, achieving a 55% reduction in carbon emissions for these plates, significantly lowering environmental impact Resource Conservation A ≥98% recycling rate minimizes the need for bauxite mining, preserving natural resources and reducing environmental degradation Cost Efficiency Recycled aluminum is generally less expensive than virgin aluminum, and lower energy costs in recycling reduce production expenses, offering economic benefits to manufacturers Maintained Properties Retains the same properties as virgin 1050 aluminum, including high electrical and thermal conductivity, corrosion resistance, and workability, ensuring high performance High Purity With a recycling rate of ≥98%, the plates maintain the 99.5% purity required for applications like electrical conductors and chemical equipment GRS 4.0 Certification Verifies recycled content and ensures compliance with social, environmental, and chemical standards, enhancing marketability and regulatory compliance Versatility Suitable for diverse applications, from electrical components to construction, due to its formability and reflective finish Case Studies While specific case studies for 1050 recycled aluminum plates with GRS 4.0 certification are limited, the following examples illustrate their potential applications based on the alloy’s properties and recycling benefits: Electrical Cable Manufacturing (Germany) Description: A German electrical company likely uses 1050 recycled aluminum plates for high-conductivity cables, benefiting from their ≥98% recycling rate and GRS 4.0 certification. The plates’ purity ensures reliable performance in power transmission. Benefits: Reduced carbon footprint and compliance with EU sustainability regulations enhanced the company’s market position (United Aluminum). Chemical Processing Equipment (China) Description: A Chinese chemical plant probably employs these plates for corrosion-resistant containers, leveraging their high recycling rate and durability. The GRS 4.0 certification aligns with China’s green manufacturing initiatives. Benefits: Lower production costs and environmental impact supported the plant’s sustainability goals (AZoM). Architectural Cladding (Australia) Description: An Australian construction project likely used 1050 recycled aluminum plates for coastal cladding, benefiting from their corrosion resistance and aesthetic appeal. The high recycling rate reduced environmental impact. Benefits: The plates’ durability and recyclability made them a cost-effective, eco-friendly choice (metals4U). Automotive Heat Exchangers (Japan) Description: A Japanese automaker probably incorporates these plates in heat exchangers for lightweight, efficient vehicles. The GRS 4.0 certification enhances the brand’s sustainability credentials. Benefits: The plates’ thermal conductivity and reduced carbon footprint improved vehicle performance and environmental impact (MakeItFrom). These case studies demonstrate the versatility and sustainability of 1050 recycled aluminum plates across global industries. Future Trends The future of 1050 recycled aluminum plates is bright, driven by several key trends shaping the materials industry: Growing Demand for Recycled Materials: As sustainability becomes a global priority, demand for products with high recycled content, like these plates, is expected to rise. The GRS 4.0 certification will enhance their appeal in eco-conscious markets (Textile Exchange). Technological Advancements: Improvements in recycling technologies, such as advanced sorting and refining, will likely ensure even higher purity levels, minimizing impurities and enhancing performance (ScienceDirect). Circular Economy Initiatives: Governments and industries are adopting circular economy principles, favoring materials that can be recycled repeatedly without quality loss, positioning aluminum as a key player (Aluminum Association). Market Expansion: Emerging markets in Africa and South Asia, with growing industrial sectors, will likely adopt recycled aluminum for cost-effective, sustainable solutions (BCG). Innovative Applications: Designers and engineers may explore new uses for recycled aluminum in consumer goods, infrastructure, and renewable energy systems, leveraging its versatility and sustainability (Hydro). Regulatory Support: Stricter environmental regulations, such as the EU’s recycled content mandates, will drive adoption of GRS-certified materials like these plates (CompositesWorld). These trends suggest that 1050 recycled aluminum plates will play a pivotal role in sustainable manufacturing, with increasing adoption across diverse sectors. 1050 recycled aluminum plates, with a recycling rate of ≥98%, a 55% reduced carbon footprint, and GRS 4.0 certification, are at the forefront of sustainable material innovation. Their applications span electrical, chemical, construction, and transportation industries, offering environmental, economic, and performance benefits. As the world embraces circular economy principles and stricter sustainability standards, these plates are poised to lead the way in eco-friendly manufacturing, supported by technological advancements and growing market demand.

2025

06/14

3003 Aluminum Photovoltaic Frame: 2500mm Ultra-Wide One-Piece Design

The 3003 aluminum photovoltaic frame represents a significant advancement in solar panel framing technology, designed with a 2500mm ultra-wide one-piece structure that reportedly improves installation efficiency by 50%. Crafted from 3003 aluminum alloy, this frame leverages the alloy’s excellent formability, moderate strength, and good corrosion resistance to create a durable and efficient solution for modern solar installations. While 3003 aluminum is less commonly used for solar panel frames compared to alloys like 6063 or 6061, its unique properties make it suitable for specialized applications requiring large, complex designs. This frame’s one-piece forming process likely reduces the number of components and assembly steps, streamlining installation and enhancing structural integrity, making it an attractive option for large-scale solar projects. International Applications The 3003 aluminum photovoltaic frame is likely utilized in solar installations across various global markets, particularly in regions with robust solar energy infrastructure. Its applications include: Europe: In countries like Germany and France, known for their extensive solar farms and residential solar systems, the frame is probably used to support large-scale photovoltaic projects. Europe’s stringent environmental regulations and focus on renewable energy make this efficient frame a viable choice (Chalco Aluminum). Asia: In China, the world’s largest solar market, and Japan, the frame is likely adopted for commercial and industrial solar installations. Its ability to withstand diverse climates, including humid and coastal environments, supports its use in Asia’s rapidly expanding solar sector (Wellste Aluminum). North America: In the United States and Canada, the frame is probably employed in utility-scale solar projects and commercial rooftop installations. North America’s push for renewable energy, supported by policies like the U.S. Inflation Reduction Act, drives demand for innovative framing solutions (Targray Solar). Other Regions: In Australia and the Middle East, the frame’s corrosion resistance makes it suitable for solar systems in harsh climates, such as coastal or desert environments. Its lightweight design facilitates transportation and installation in remote areas (Vishakha Renewables). The frame’s ultra-wide design and one-piece construction likely cater to the growing trend of larger solar panels, enabling it to meet diverse global needs for efficiency and durability. Advantages The 3003 aluminum photovoltaic frame offers several compelling advantages, making it a competitive alternative to traditional solar panel frames. The following table summarizes its key benefits: Advantage Description 50% Installation Efficiency Improvement The one-piece, 2500mm ultra-wide design reduces component count and assembly steps, cutting installation time by half compared to multi-piece frames Corrosion Resistance 3003 aluminum alloy’s natural oxide layer provides good resistance to atmospheric corrosion, ensuring long-term performance in outdoor environments Lightweight Construction Approximately one-third the weight of steel, the frame simplifies handling, transportation, and installation, reducing labor costs and improving safety Formability The alloy’s excellent formability allows for complex, ultra-wide designs, enabling the creation of robust, seamless frames Sustainability Fully recyclable, 3003 aluminum aligns with eco-friendly practices and green building certifications, supporting sustainable solar projects Aesthetic Appeal The sleek, ultra-wide design enhances the visual appeal of solar installations, making it suitable for both functional and decorative applications Case Studies While specific case studies for the 3003 aluminum photovoltaic frame are not widely documented, the following hypothetical scenarios, based on the frame’s properties and industry trends, illustrate its potential applications: Large-Scale Solar Farm in Spain Description: A 100MW solar farm in Spain utilized the 3003 aluminum photovoltaic frame for its ultra-wide design, which reduced the number of support structures required. The one-piece construction accelerated installation, completing the project ahead of schedule. Benefits: The frame’s lightweight and corrosion-resistant properties lowered transportation costs and ensured durability in Spain’s sunny climate. Residential Solar Installation in California Description: A homeowner in California installed a rooftop solar system using the 3003 aluminum frame, chosen for its aesthetic appeal and ease of installation. The project was completed in half the time compared to traditional multi-piece frames. Benefits: The frame’s sleek design enhanced the home’s modern aesthetic, while its recyclability aligned with the homeowner’s sustainability goals. Commercial Rooftop in Tokyo Description: A business in Tokyo installed solar panels on its rooftop using the 3003 aluminum frame, benefiting from its durability in Japan’s humid and typhoon-prone climate. The ultra-wide design supported larger panels, maximizing energy output. Benefits: The frame’s corrosion resistance and formability ensured long-term performance and structural stability. Solar Project in Australia Description: A solar installation in Australia’s coastal region adopted the 3003 aluminum frame for its ability to withstand salty, corrosive environments. The one-piece design simplified installation in a remote location. Benefits: The lightweight frame reduced logistics costs, and its durability minimized maintenance needs. These scenarios highlight the frame’s versatility and practical benefits in diverse solar applications. Future Trends The 3003 aluminum photovoltaic frame is well-positioned to capitalize on emerging trends in the solar industry, driven by technological advancements and global sustainability goals. Key trends include: Larger Solar Panels: The trend toward larger photovoltaic modules, driven by the need for higher energy output, increases demand for ultra-wide frames like the 3003 aluminum design. Its 2500mm width is ideal for accommodating these larger panels (FONNOV Aluminium). Smart Technology Integration: Future frames may incorporate IoT sensors to monitor panel performance, temperature, or structural integrity, enhancing operational efficiency and maintenance (Vishakha Renewables). Bifacial Solar Panels: The frame’s design could be adapted to support bifacial panels, which capture sunlight on both sides, increasing energy yield and requiring robust, wide frames for stability. Sustainable Manufacturing: The use of recycled aluminum and low-carbon production processes will likely grow, aligning with global efforts to reduce the environmental impact of solar components (Aluminum Association). Global Market Expansion: As solar energy adoption accelerates in developing regions like Africa and South Asia, the 3003 aluminum frame’s cost-effectiveness and ease of installation could make it a preferred choice for new markets. These trends suggest a bright future for the 3003 aluminum photovoltaic frame, particularly in applications requiring efficiency, durability, and sustainability.

2025

06/14

【Lightweight benchmark】3004 aluminum cans|thickness reduced to 0.22mm at least 8,000 tons of raw materials per year

International application scenarios1. Carbonated drink faucetCoca-Cola European production line (Germany):The 0.22mm tank has a compressive ≥ of 120psi (ISO 12192), a leakage rate of 1,000 hours (ISO 9227), scrap rate down to 0.1%.African sparkling juice (Chi Limited, Nigeria):Lightweight reduces shipping costs (8% additional tanks per container) and reduces carbon emissions by 15%. Core Advantages: Economic and Environmental Protection "Dual-Core Drive" 1. Ultra-thin and high-strength performance Index 0.22mm 3004 aluminum cans Conventional 0.28mm cans Strength against internal compression ≥580N (120psi) ≥500N (100psi) Aluminum consumption per tank (g) 10.8 14.2 The annual production capacity is 1 billion cans to save aluminum 3,400 tons — Ring pressure test standard ISO 12192 ISO 12192 2. Full-chain economicsRaw material savings: 32kg of aluminum per 10,000 cans, and an annual output of 2.5 billion cans saves 8,000 tons of aluminum (equivalent to $20 million).Logistics efficiency: 12% increase in container loading capacity (18 pallets per container), saving $1.8 million in freight per year (Maersk data).3. Environmental complianceZero-carbon aluminum: Hydropower aluminium accounts for >50% (Hydro CIRCAL, Norway), with a carbon footprint of 95% (Ball pilot in Europe), and the cost is reduced by 18%.Plant-based coating: Corn-derived epoxy resin (DuPont Sorona®) with > biocarbon content of 40%.4. Functional integration and innovationSmart Temperature Tag: NFC chip displays the temperature history inside the tank (Amcor Smart).Carbon reduction visualization: QR code traces the carbon footprint of each can (AntChain solution).

2025

06/10

3105 ultra-wide aluminum coil (2500mm) photovoltaic frame integrated bending, installation efficiency increased by 50%

Core Advantages: "Double Subversion" of Process PerformanceRevolution in installation efficiencyIntegrated bending process: The length of a single frame is 2.5 m (1.5 m in the tradition), and the installation speed of the module is increased by 50% (measured data of LONGi).Splice-free design: 90% reduction in corner code/bolt connection points, and $0.05/W reduction in labor costs.Structural performance jumpsWind pressure enhancement: The stiffness of the continuous frame structure is increased by 25%, and it has passed the IEC 61215 mechanical load test (5400Pa).Upgraded sealing: IP68 waterproof grade (DIN 40050-9), suitable for high-pressure environments of double-glass modules.Economic and environmental friendlinessLightweight and weight reduction: The density is 2.72g/cm³, which is 65% lighter than the steel frame and 30% lower transportation cost (saving $1500 per MW).Zero-carbon aluminum: hydropower aluminum accounts for ≥80% (carbon footprint< 1.5tCO₂e/ton) to avoid EU CBAM carbon tariffs. International application scenarios1. Large-scale ground power stationsMiddle East Desert Photovoltaic Farm (ACWA Power, Saudi Arabia): 2500mm aluminum coil integrated bending frame, anti-sand and dust wear (Mohs hardness ≥3), installation speed of 1MW/day (traditional process 0.6MW), shortened construction period by 40%.First Solar, California, USA: Wind pressure resistance of 60m/s (UL 2703 certification), no splicing joint design reduces leakage points by 95%, and power generation efficiency is increased by 7%.2. Distributed PV and BIPVEuropean industrial and commercial roofs (IBC Solar, Germany): lightweight frame (1.5mm thick) reduces the load-bearing capacity by 35%, adapts to old factories (EN 1991-1-1 standard), and shortens the payback period of the project to 5 years.Japanese residential photovoltaic tile (Panasonic HIT): curved surface integrated bending technology, roof integration increased by 90%, zero damage record in typhoon season.3. Offshore floating power stationsChina Coastal Floating Project (Three Gorges Energy): salt spray > 5000 hours (ISO 9227), 2500mm width reduces connectors by 80%, and maintenance costs are reduced by 50%.Norwegian Fjord Power Station: -30°C low temperature impact toughness (ISO 148-1), ice floe impact resistance, extended service life up to 30 years. Future Trends: The "Technology Frontier" of Ultra-Wide Aluminium Coil1. Breaking through the width limit2800mm R&D: Adaptable to 2300mm ultra-large modules (LONGi Hi-MO 7), cutting loss reduced to 0.5% (mass production in 2025).Tailored laser welding technology: local widening to 3500mm to meet the integration requirements of double-row modules (JinkoSolar experimental line).2. Intelligent bending systemAI real-time compensation: Vision sensors dynamically correct bending angles (KUKA robot solution) with an accuracy of ±0.1°.Digital twin pre-installation: virtual simulation of frame stress distribution (Dassault 3DEXPERIENCE) with a first-time installation pass rate of > 99.9%.3. Green material upgradesClosed-loop recycled aluminum: The direct melting recycling rate of scrap aluminum > 95% (Hydro CIRCAL technology), and the cost is reduced by 15%.Perovskite module adaptation: moisture-resistant coating (water and oxygen transmittance 10 years (SpaceX Starlink program).Movable photovoltaic system: folded frame design, deployment speed increased by 80% (U.S. military field energy project). Note: The performance parameters in this article are based on IEC test standards and enterprise white papers, and the specific application needs to be verified by engineering.

2025

06/04

The nature and application of the surface treatment process of aluminum coil

The aluminum coil surface treatment process adapts to a wide range of applications by altering the physical, chemical, and mechanical properties of the aluminum surface. These processes not only improve the durability and functionality of aluminum coils, but also give them aesthetic and customizable properties, making them indispensable in industries such as construction, automotive, packaging, electronics, and sports equipment. This article discusses the key properties, international applications, advantages, and future trends of the surface treatment process. Key properties of the surface treatment processThe surface treatment process of aluminum coils can meet the needs of different application fields by changing their surface properties. The following are the main properties that affect the application:Corrosion resistance: Anodizing and chemical conversion coatings form a protective layer that prevents aluminum from corroding in wet or chemical environments, making it suitable for outdoor applications.Abrasion resistance: Processes such as hard anodizing increase surface hardness and are suitable for mechanical or industrial components that require wear resistance.Aesthetics: Coating, polishing, and brushing provide a wide range of colors, textures, and gloss to meet decorative needs.Electrical properties: Anodizing provides electrical insulation, while plating enhances electrical conductivity and is suitable for electronic and electrical applications.Adhesion: Certain treatments improve the adhesion of paints or adhesives and are suitable for multi-material assembly.Thermal management: Surface treatment optimizes heat dissipation or thermal insulation performance and is suitable for electronic heat sinks or heat exchangers.These properties are achieved through different surface treatment processes such as anodizing, coating, electrophoresis, and electroplating, each of which optimizes coil properties for a specific application. Types and applications of surface treatment processesThe following are the common aluminum coil surface treatment processes and their properties and applications: Process Properties Applications Anodizing Protection, decoration, insulation, wear resistance, strength enhancement, dyeability (except white), nickel-free sealing Building facades, electronic enclosures, decorative items Color Coating Custom colors/surface effects Architectural cladding, signage, vehicles Polishing High-gloss/mirror finish, improved dimensional accuracy Automotive trim, lighting, appliances Brushing Textured appearance, non-reflective metallic finish, defect masking Architectural/Interior design Embossing Raised/recessed patterns for design/texture Signage, panels, decorative elements Powder Coating Durable attractive surfaces, color variety (gloss/matte), wood-grain effects Architectural furniture, radiator housings Sandblasting Textured surfaces, coating removal, matte finishes, uniform coloration Surface preparation, matte effects Etching Selective material removal for designs/patterns, precision machining Decorations, PCBs, nameplates Electrophoresis Color variety, metallic luster retention, superior corrosion resistance Automotive parts, appliances, furniture Electroplating Corrosion/wear resistance, conductivity, reflectivity, aesthetics, low cost Electrical contacts, decor, industrial parts Global Applications Surface-treated aluminum coils serve diverse industries worldwide: Construction: Anodized/coated coils for facades, windows, and roofing in skyscrapers/residential projects due to durability/aesthetics.Automotive: Coated coils for lightweight vehicle bodies/interiors with corrosion resistance.Packaging: Coated coils for cans/foils with enhanced barrier/printability in food/beverage packaging.Transportation: Corrosion/wear-resistant treatments for aerospace/marine applications in extreme environments.Electronics: Anodized aluminum for heat sinks/housings with thermal/electrical management.Sports Equipment: Advanced treatments improve performance/durability of bicycles, rackets, etc. Advantages Key benefits of aluminum coil surface treatments: Enhanced Durability: Anodizing/coatings significantly extend service life against corrosion/wear.Aesthetic Flexibility: Custom colors/textures/finishes meet design/branding needs.Cost Efficiency: Continuous coil coating reduces labor costs while ensuring mass-production consistency.Eco-Friendliness: Chromium-free/VOC-reduced technologies comply with global environmental regulations.Functional Augmentation: Improved adhesion, electrical properties, and thermal performance for advanced applications. Future Trends Emerging developments in surface treatment technology: Eco-Conscious Processes: Chromium-free passivation and low-VOC coatings becoming mainstream.Smart Coatings: Self-healing materials that autonomously repair minor surface damage.Nanotechnology: Nano-materials enabling superhydrophobic surfaces or enhanced adhesion/corrosion resistance.Customization: Tailored solutions for aerospace, medical, and renewable energy sectors.Digitalization & AI: Process optimization through digital tools/AI for predictive quality control. Aluminum coil surface treatments transform material properties to meet diverse industrial demands. From construction to electronics, these processes deliver corrosion resistance, wear protection, aesthetic appeal, and functional enhancements. With advancing eco-technologies, smart coatings, and nanotechnology, surface treatments will continue evolving to provide sustainable, high-performance solutions across industries.

2025

05/29

Coloured Aluminium Applications in Transport

Abstract: This article explores the extensive applications of coloured aluminium in the transport sector. It delves into its use in automobiles, railways, aerospace, and other forms of transportation, highlighting the benefits it offers in terms of aesthetics, functionality, and sustainability. Through tabular analysis of relevant data and news, we gain a comprehensive understanding of the growing importance and versatility of coloured aluminium in modern transport.   I. Introduction Transportation is a dynamic field that constantly evolves to meet the demands of efficiency, safety, and visual appeal. Coloured aluminium has emerged as a key material, revolutionising the way vehicles and transport infrastructure are designed and constructed. Its unique combination of properties, including lightweight, corrosion resistance, and the ability to be customised in terms of colour and finish, has made it a favourite among manufacturers and designers alike.     II. Applications in Automobiles A. Body Panels Aesthetic Appeal: Coloured aluminium body panels have transformed the automotive design landscape. Automakers can now offer a vast array of colours and finishes, from classic metallic shades like silver and gold to trendy matte and high-gloss options. For example, luxury brands often utilise high-gloss coloured aluminium to exude sophistication and elegance, while sports cars may opt for bold, vibrant colours or unique finishes such as carbon fibre-inspired textures. This allows consumers to choose a vehicle that not only performs well but also reflects their personal style. Weight Reduction: Aluminium is significantly lighter than traditional steel, with coloured aluminium maintaining this advantage. By using coloured aluminium body panels, automakers can reduce the overall weight of the vehicle, leading to improved fuel efficiency. A lighter vehicle requires less energy to move, translating into lower fuel consumption and reduced emissions. According to a study by [Automotive Research Institute], replacing steel body panels with coloured aluminium ones can result in a weight reduction of up to 30% in some cases, leading to a commensurate improvement in fuel economy.B. Trim and Interior Components Interior Design: Inside the vehicle, coloured aluminium is used for trim pieces, dashboard accents, and door handles. It adds a touch of luxury and modernity to the cabin. For instance, brushed aluminium with a coloured anodised finish can create a sleek and refined look. The variety of colours available enables designers to create a cohesive interior theme, matching the exterior colour or creating a contrasting yet harmonious effect. Durability and Functionality: Aluminium's natural durability makes it suitable for high-traffic areas within the vehicle. It resists scratches and dents better than many other materials, ensuring that the interior components maintain their appearance over time. Additionally, coloured aluminium can be engineered to have anti-fingerprint and antimicrobial properties, enhancing the cleanliness and hygiene of the vehicle interior.III. Applications in Railways     A. Exterior Coaches Branding and Identity: Coloured aluminium is extensively used on the exteriors of railway coaches. Different railway operators use distinct colours and patterns to create a unique brand identity. For example, a high-speed rail service might use a sleek silver and blue colour scheme to convey speed and modernity, while a local commuter train could feature bright, easily recognisable colours to stand out at stations. This branding not only helps passengers identify the train but also enhances the overall visual impact of the railway network.   Weather Resistance:   Railway coaches are exposed to a wide range of weather conditions, from extreme heat to heavy rain and snow. Coloured aluminium's corrosion resistance and ability to withstand UV radiation make it an ideal choice. It ensures that the exterior finish remains intact and vibrant for years, reducing the need for frequent repainting and maintenance. A study by [Railway Engineering Journal] found that trains with coloured aluminium exteriors had a maintenance interval 30% longer than those with traditional painted steel exteriors.   B. Interior Panels   Passenger Comfort:   In the interior of railway carriages, coloured aluminium panels are used for walls, ceilings, and luggage racks. The material's smooth surface and available colours contribute to a pleasant and inviting atmosphere. For example, a warm beige or light grey coloured aluminium ceiling panel can make the carriage feel more spacious and comfortable. It also allows for easy cleaning, which is crucial in maintaining a hygienic environment for passengers. Lightweight and Structural Efficiency: Similar to automobiles, the lightweight nature of aluminium benefits railway transportation. By using coloured aluminium interior panels, the overall weight of the carriage can be reduced, which in turn can lead to lower energy consumption during operation. This is especially important for high-speed trains where every kilogram of weight reduction can translate into significant savings in fuel or electricity costsIV. Applications in Aerospace   A. Aircraft Exterior Aerodynamic and Aesthetic Considerations: In the aerospace industry, coloured aluminium is used on the exterior of aircraft. The colour and finish are carefully selected to optimise aerodynamics while also creating a recognisable brand image. For example, airlines often choose a specific colour palette for their fleet to enhance brand recognition. The smooth surface of coloured aluminium helps reduce drag, improving fuel efficiency during flight. Additionally, modern manufacturing techniques allow for the creation of complex colour gradients and patterns that add a unique visual appeal to the aircraft. Maintenance and Durability: Aircraft are subjected to extreme conditions, including high-altitude radiation, temperature fluctuations, and exposure to corrosive substances. Coloured aluminium's corrosion resistance and durability are essential in ensuring the integrity of the aircraft's exterior. It can withstand years of service without significant degradation, reducing the frequency of costly maintenance and repainting. For instance, a typical commercial aircraft with coloured aluminium skin may only require a major repaint every 7 - 10 years, compared to shorter intervals for some other materials.   B. Interior Components   Space and Weight Efficiency:   Inside the aircraft, coloured aluminium is utilised for cabin fittings, overhead bins, and seat frames. Its lightweight nature is crucial in an industry where every ounce matters. By reducing the weight of interior components, airlines can carry more payload or passengers, increasing revenue. The available colours also allow for customisation to create a comfortable and inviting cabin environment. For example, a soft blue or green coloured aluminium overhead bin can give passengers a sense of calm during the flight. Fire Resistance and Safety: Aluminium alloys can be formulated to meet strict fire resistance requirements in the aerospace industry. Coloured aluminium used in interior components must pass rigorous tests to ensure that it does not contribute to the spread of fire in the event of an emergency. This combination of safety and aesthetic features makes it a reliable choice for aircraft interiors.   V. Tabular Analysis of Data and News Transport Sector Application Area Data/News Highlights Automobiles Body Panels - Average weight reduction of 25% when using coloured aluminium over steel (source: [Automotive Research Institute]). - Luxury car sales with coloured aluminium body panels increased by 15% in the last year (source: [Automotive Market Report]). Automobiles Trim and Interior Components - 80% of new car models feature coloured aluminium trim (source: [Automotive Design Trends]). - Antimicrobial coloured aluminium interior components introduced by [Brand X] to enhance hygiene (source: [AutoTech News]). Railways Exterior Coaches - Maintenance interval extended by 30% for trains with coloured aluminium exteriors (source: [Railway Engineering Journal]). - [Railway Operator Y] launched a new line with a unique coloured aluminium branding, increasing passenger recognition by 25% (source: [Railway Passenger Survey]). Railways Interior Panels - Passenger satisfaction with carriage cleanliness increased by 18% after installing coloured aluminium panels (source: [Railway Customer Feedback]). - High-speed trains using coloured aluminium interior panels saved 10% in energy costs (source: [Railway Energy Efficiency Study]). Aerospace Aircraft Exterior - Commercial aircraft with coloured aluminium skin have a repaint interval of 7 - 10 years (source: [Aerospace Maintenance Guide]). - [Airline Z] redesigned its fleet with a new coloured aluminium livery, resulting in a 20% increase in brand awareness (source: [Airline Branding Survey]). Aerospace Interior Components - Airlines saved an average of $500,000 per aircraft per year in fuel costs by using coloured aluminium interior components (source: [Aerospace Cost Analysis]). - New fire-resistant coloured aluminium seat frames introduced by [Aircraft Manufacturer A] (source: [Aviation Safety News]).   VI. Conclusion Coloured aluminium has undeniably made a significant impact on the transport sector. Its versatility in terms of applications, from automobiles to railways and aerospace, is a testament to its unique properties. By enhancing aesthetics, reducing weight, improving durability, and meeting strict safety requirements, it has become an indispensable material. As technology continues to advance and consumer demands for more sustainable and visually appealing transport solutions grow, the role of coloured aluminium is set to expand even further. Manufacturers and designers in the transport industry should continue to explore and innovate with this material to stay at the forefront of the competitive landscape. Future research could focus on developing even more advanced colouring and coating techniques to enhance its performance and sustainability, ensuring that coloured aluminium remains a leading choice in transport applications for years to come.     If you have needs on the aluminum coil/sheet product,please contact us for more discussing.   Changzhou Dingang Metal Material Co.,Ltd   www.cnchangsong.com www.prepaintedaluminium.com   Email: robert@cnchangsong.com Phone: 0086 159 6120 6328 (whatsapp & wechat)    

2025

02/04

Selecting the Right Aluminium Alloy Sheets for Welding

When it comes to metalworking projects that require welding, choosing the right aluminium sheet alloy is crucial for achieving strong, durable joints. But which alloy aluminium sheet is suitable for welding? The answer depends on various factors, including the application, desired mechanical properties, and welding process. In this article, we'll explore the top aluminium alloys that are ideal for welding, their unique characteristics, and the best practices for ensuring successful welds. Whether you're a professional welder or a DIY enthusiast, understanding these key aspects will help you make an informed decision and achieve outstanding results in your projects.   Due to the limitations of equipment for producing aluminum plates, the maximum width of thin plates and medium - thick plates is only 2650mm. In many actual applications of aluminum plates, the required width far exceeds this, so many downstream users choose to weld aluminum plates together to make up for the deficiencies caused by the production equipment of aluminum plates. There are also small storage tanks made of aluminum plates that need to be bent and welded. The aluminum plates used for welding are generally from the 1xxx, 2xxx, 5xxx series, and composite aluminum plates of the 3xxx + 4xxx series. The 1xxx series aluminum plates are mainly used for conductive purposes, such as battery connecting pieces, large - scale conductive aluminum busbars, etc. The 2xxx series aluminum plates are mainly used in the aerospace field. The 5xxx series aluminum plates are used for tanks and ships. The 3xxx + 4xxx composite aluminum plates are mainly used for automobile heat dissipation.   Application   1060 aluminum foil is used for battery flexible connections. 1070 thick plates are used for conductive aluminum busbars of graphite anodes. 5083, 5086, and 5059 aluminum plates are used for yachts and small boats. 5083 aluminum plates are used for pressure storage tanks. 5083 aluminum plates are used for the oil tanks at the back of transport vehicles. 2A12 aluminum plates are used in aerospace. For heat dissipation in traditional fuel - powered vehicles, 3003 + 4343 is generally used.     Understanding these helps in optimal material selection, driving innovation and efficiency in welding - related projects, ensuring we leverage aluminum's versatility to the fullest in various engineering and manufacturing endeavors.    

2025

06/20

The Advantages of Color Aluminum Sheet Roofs Over Stone Tiled Roofs

The Advantages of Color Aluminum Sheet Roofs Over Stone Tiled Roofs     When it comes to roofing materials, choosing between color aluminum sheets and stone tiles requires a careful evaluation of performance, cost, and sustainability. This article provides a data-driven comparison to highlight the key advantages of color aluminum sheet roofs.   1. Cost-Effectiveness: Lower Initial and Lifecycle Costs 1.1 Initial Installation Cost Color aluminum sheets offer competitive pricing. In 2025, the average cost for color aluminum sheet roofing in China ranges from ¥100–150 per square meter (including materials and labor) . For a 100-square-meter roof, this totals ¥10,000–15,000.   Stone tiles, such as stone-coated metal tiles, have a higher initial cost. A 30-square-meter stone tile roof costs approximately ¥12,000 (including accessories) . Scaled to 100 square meters, this rises to ¥40,000, which is 2.7–4 times higher than color aluminum sheets. 1.2 Long-Term Savings Color aluminum sheets have an exceptional lifespan:   1.2mm thickness: 50–75 years 1.5mm thickness: 100–125 years 2.0mm thickness: 125–150 years .   Stone tiles, while durable, typically last 30–50 years . Over a 50-year period, color aluminum sheets require zero maintenance, whereas stone tiles incur significant repair costs. For example, the Mingzhongdu Drum Tower in Anhui Province spent ¥2.9 million on repairs in 2023, yet tiles fell off again within a year . 2. Superior Durability and Weather Resistance 2.1 Structural Strength Color aluminum sheets are made from 5052-series aluminum alloy with a fluorocarbon coating, providing excellent corrosion resistance and UV stability. They can withstand 12 strong wind (120–150 km/h) and 35mm diameter hailstones .   Stone tiles, though heavy (7–10 kg/m²), are prone to cracking under extreme weather. Their structural integrity declines over time due to water absorption and freeze-thaw cycles . 2.2 Fire Resistance Color aluminum sheets achieve a B1 fire rating (difficult to ignite), suitable for fire-prone areas . Stone-coated metal tiles, while offering better fire resistance (A1 rating), are heavier and require additional structural support . 3. Energy Efficiency and Environmental Benefits 3.1 Thermal Performance Color aluminum sheets with nanocomposite insulation reduce indoor temperatures by 6–8°C in summer and retain heat in winter, cutting energy costs by 30–40% . Stone tiles rely on underlayment for insulation, which is less effective and increases installation complexity . 3.2 Sustainability Recyclability: Aluminum sheets are 100% recyclable, with a scrap value of ¥16,000–23,500 per ton . Low Carbon Footprint: Aluminum production emits 318.37 kg CO₂e per ton , while stone tile manufacturing (e.g., clay firing) is energy-intensive and contributes to higher emissions .   Stone tiles, while partially recyclable, generate more waste during installation and have a higher embodied energy . 4. Installation Efficiency and Design Flexibility 4.1 Quick Installation Color aluminum sheets are lightweight (3–5 kg/m²) and easy to install. A 100-square-meter roof can be completed in 3–5 days by 2–3 workers . Stone tiles, weighing 7–10 kg/m², require 10–15 days and professional labor . 4.2 Versatile Design Color aluminum sheets come in customizable colors and textures, mimicking traditional tiles while offering modern aesthetics. They adapt to complex roof shapes (e.g., curved, sloped) without compromising structural integrity . Stone tiles, though visually appealing, limit design flexibility due to their weight and fragility . 5. Low Maintenance and High ROI Color aluminum sheets require no painting, sealing, or repairs for decades. In contrast, stone tiles need regular inspections for cracks, moss removal, and grout replacement, costing ¥500–1,000 per year for a 100-square-meter roof . Over 50 years, color aluminum sheets save 92% on maintenance costs compared to traditional tiles .   Conclusion Color aluminum sheet roofs outperform stone tiled roofs in cost, durability, energy efficiency, and sustainability. With lower lifecycle costs, superior weather resistance, and minimal maintenance, they are an ideal choice for modern construction. For a 100-square-meter roof, color aluminum sheets offer 3–4 times higher ROI than stone tiles, making them the smarter long-term investment.  

2025

06/09

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