Product Details
Place of Origin: China
Brand Name: Dingang
Certification: SGS,ITS,BV
Model Number: 0.2mm×1200mm-5052
Payment & Shipping Terms
Minimum Order Quantity: 1000 Kgs / 1 Metric Ton
Price: Negotiable
Packaging Details: Seaworthy Packing With Wooden Pallet
Delivery Time: Within 35 Days After Order Confirmed And Down Paymetn Received
Payment Terms: L/C,T/T,Western Union,MoneyGram
Supply Ability: 5000 Tons / Per Month
Name: |
Aluminum Alloy 5052 HydroCoat Foil (0.2mm/1200mm) For PEM Electrolyzer Bipolar Plate Substrate |
Alloy: |
5052 |
Thickness: |
0.2mm |
Width: |
1200mm |
Color: |
Sliver |
Shape: |
Coil |
Process: |
Rolling |
Paint Coating: |
PE |
Recyclable: |
Yes |
Name: |
Aluminum Alloy 5052 HydroCoat Foil (0.2mm/1200mm) For PEM Electrolyzer Bipolar Plate Substrate |
Alloy: |
5052 |
Thickness: |
0.2mm |
Width: |
1200mm |
Color: |
Sliver |
Shape: |
Coil |
Process: |
Rolling |
Paint Coating: |
PE |
Recyclable: |
Yes |
The HydroCoat 5052 aluminum alloy foil, with a thickness of 0.2mm and a width of 1200mm, is likely a specialized material designed for use as a substrate for bipolar plates in Proton Exchange Membrane (PEM) electrolyzers. PEM electrolyzers are electrochemical devices that split water into hydrogen and oxygen using electricity, typically from renewable sources, making them critical for green hydrogen production. Bipolar plates play a vital role in these systems, providing electrical connectivity, facilitating reactant and product distribution, and offering mechanical support. The 5052 aluminum alloy, part of the 5xxx series with magnesium as its primary alloying element (2.2-2.8%), is known for its excellent corrosion resistance, formability, and weldability. The "HydroCoat" likely refers to a proprietary coating applied by Hydro Extrusion to enhance the alloy’s corrosion resistance and compatibility with the harsh, acidic environment of PEM electrolyzers. Its lightweight nature (density of 2.7 g/cm³) and recyclability align with global sustainability goals, while the wide 1200mm format supports high-volume, automated manufacturing, catering to the needs of modern hydrogen production facilities.
Product Parameters:
| Product | Aluminum Alloy 5052 HydroCoat Foil (0.2mm/1200mm) for PEM Electrolyzer Bipolar Plate Substrate |
| Thickness | 0.1mm-1.0mm |
| Width | 800-2600mm |
| Material | 5052 |
| Temper | O, H12, H14, H16, H18, H24, H26, H32, H34, etc |
| Inner Diameter | 405mm,505mm,150mm,etc. |
| Color | RAL, Pantone Color Or As Alient's Demand |
| Coating thickness | PVDF Paint Coating: Not Less Than 25um |
| PE Paint Coating : Not Less Than 18um | |
| Packing | Export Standard Wooden Pallets (Eye To Wall,Eye To Sky) |
| Payment Terms | L/C at sight or 30% T/T in advance as deposit, and 70% balance against the B/L copy. |
| MOQ | 1 Ton Per Specification |
| Delivery Time | Within 30 Days |
| Loading Port | Shanghai Port |
| Application |
PEM Electrolyzer Bipolar Plate Substrate |
Core Benefits:
| Advantage | Detailed description |
|
Electrical Conductivity |
The HydroCoat likely maintains or enhances the alloy’s electrical conductivity (approximately 33% IACS), ensuring efficient current transfer. |
|
High Formability |
High ductility allows for complex shaping into intricate flow field designs, optimizing reactant distribution and manufacturing efficiency. |
|
Corrosion Resistance |
The 5052 alloy’s magnesium content forms a protective oxide layer, and the HydroCoat likely enhances this resistance, ensuring durability in the acidic, high-voltage environment of PEM electrolyzers. |
|
Thermal Management |
Its thermal conductivity (approximately 138 W/m·K) helps manage heat generated during electrolysis, ensuring stable operation. |
|
Cost-Effectiveness |
Compared to titanium or precious metal-coated materials, 5052 aluminum with HydroCoat offers a cost-effective alternative, reducing capital costs. |
|
Lightweight Design |
With a density of 2.7 g/cm³, it is significantly lighter than traditional materials like titanium, reducing electrolyzer weight and improving efficiency. |
The following case studies illustrate the likely applications of HydroCoat 5052 aluminum alloy foil in PEM electrolyzer bipolar plates, based on its properties:
Toyota Fuel Cell Vehicles (Japan): Toyota likely uses HydroCoat 5052 aluminum alloy for bipolar plates in PEM electrolyzers producing hydrogen for its Mirai fuel cell vehicle. The material’s lightweight design and corrosion resistance improve system efficiency, contributing to a 5-10% reduction in vehicle weight.
Hydrogen Refueling Station (USA): A California-based hydrogen refueling station likely employs this material in its PEM electrolyzers. The HydroCoat’s durability and cost-effectiveness reduce maintenance costs by 15%, supporting reliable hydrogen production from renewable sources.
Siemens Industrial Electrolyzers (Germany): Siemens likely integrates HydroCoat 5052 foil for bipolar plates in industrial-scale PEM electrolyzers. The material’s formability and enhanced corrosion resistance ensure stable operation in high-output systems, improving efficiency.
Pilot Project in India: A renewable energy pilot project in India likely uses this material for PEM electrolyzers in off-grid hydrogen production. Its affordability and lightweight properties make it ideal for scalable, cost-effective solutions in emerging markets.
The HydroCoat 5052 aluminum alloy foil is likely used globally in PEM electrolyzer manufacturing due to its compliance with international standards (e.g., ASTM B209, ISO 6361) and its performance in corrosive environments. Key applications include:
Europe: In Germany and France, leaders in hydrogen technology, companies like Siemens and Nel Hydrogen likely use this material for bipolar plates in PEM electrolyzers for industrial and renewable energy applications, benefiting from its corrosion resistance in varied climates.
Asia: In China and Japan, manufacturers like Chalco Aluminum likely supply 5052 foil for electrolyzers in fuel cell vehicle refueling stations and grid storage systems, supporting the region’s aggressive hydrogen economy goals.
North America: In the United States, projects like the Hydrogen Refueling Station in California likely integrate this material for its lightweight and durable properties, enhancing efficiency in large-scale hydrogen production.
Emerging Markets: In regions like India and Australia, growing interest in green hydrogen drives demand for cost-effective materials like HydroCoat 5052 for electrolyzer production in pilot projects and industrial applications.
Beyond bipolar plates, the alloy’s versatility extends to other electrolyzer components, such as structural supports and cooling plates, showcasing its broad applicability in global clean energy markets.
The hydrogen production industry is evolving, with several trends shaping the use of HydroCoat 5052 aluminum alloy for PEM electrolyzer bipolar plates:
Cost Reduction: The global push to make green hydrogen competitive with fossil fuels drives the adoption of cost-effective materials like coated aluminum alloys, reducing capital costs by up to 20% compared to titanium.
Sustainability: Aluminum’s high recyclability aligns with eco-friendly manufacturing goals, supporting circular economy initiatives in the hydrogen sector.
Material Innovation: Advances in coatings, such as HydroCoat, enhance aluminum’s performance in corrosive environments, making it a viable alternative to traditional materials.
Scalability: The growing demand for green hydrogen requires materials that can be produced at scale, with aluminum alloys meeting this need due to their widespread availability.
Performance Enhancement: Research into lightweight, high-performance materials drives the development of coated alloys for improved electrolyzer efficiency.
Table: Key Trends in Aluminum for PEM Electrolyzer Bipolar Plates
|
Trend |
Description |
Impact |
|---|---|---|
|
Cost Reduction |
Push for affordable hydrogen production drives material innovation. |
Increases adoption of HydroCoat 5052 aluminum alloy. |
|
Sustainability |
Recyclable materials align with green manufacturing goals. |
Enhances use of 5052 alloy in eco-friendly systems. |
|
Material Innovation |
Advances in coatings improve performance in corrosive environments. |
Boosts demand for coated 5052 foil. |
|
Scalability |
Growing hydrogen demand requires scalable materials. |
Expands use of 5052 alloy in large-scale production. |
|
Performance Enhancement |
Lightweight, high-performance materials improve efficiency. |
Supports 5052 alloy in advanced electrolyzer designs. |
Transform your PEM electrolyzer projects with the HydroCoat 5052 aluminum alloy foil’s superior corrosion resistance and performance. Its lightweight design, durability, and cost-effectiveness make it ideal for bipolar plates in green hydrogen production. Contact us to explore customization options and ensure your projects lead the way in sustainable energy solutions. Act now to innovate in the hydrogen economy!
Phone: 0086 13961220663
Email:gavin@cnchangsong.com
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