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Home > PRODUCTS > Prepainted Aluminium Coil > Aluminum Alloy 3003 BatteryShield Foil (0.3mm/1300mm) for Lithium Battery Encapsulation

Aluminum Alloy 3003 BatteryShield Foil (0.3mm/1300mm) for Lithium Battery Encapsulation

Product Details

Place of Origin: China

Brand Name: Dingang

Certification: SGS,ITS,BV

Model Number: 0.3mm×1300mm-3003

Payment & Shipping Terms

Minimum Order Quantity: 1000 Kgs / 1 Metric Ton

Price: Negotiable

Packaging Details: Seaworthy Packing With Wooden Pallet

Delivery Time: Within 35 Days After Order Confirmed And Down Paymetn Received

Payment Terms: L/C,T/T,Western Union,MoneyGram

Supply Ability: 5000 Tons / Per Month

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Highlight:
Name:
Aluminum Alloy 3003 BatteryShield Foil (0.3mm/1300mm) For Lithium Battery Encapsulation
Alloy:
3003
Thickness:
0.3mm
Width:
1300mm
Color:
Sliver
Shape:
Coil
Process:
Rolling
Paint Coating:
PE
Recyclable:
Yes
Name:
Aluminum Alloy 3003 BatteryShield Foil (0.3mm/1300mm) For Lithium Battery Encapsulation
Alloy:
3003
Thickness:
0.3mm
Width:
1300mm
Color:
Sliver
Shape:
Coil
Process:
Rolling
Paint Coating:
PE
Recyclable:
Yes
Aluminum Alloy 3003 BatteryShield Foil (0.3mm/1300mm) for Lithium Battery Encapsulation

Product Description:

The BatteryShield 3003 aluminum alloy foil, with a thickness of 0.3mm and a width of 1300mm, is likely a specialized material designed for lithium battery encapsulation, such as casings or pouches for lithium-ion batteries used in electric vehicles (EVs), consumer electronics, and energy storage systems. Part of the 3xxx series of aluminum-manganese alloys, 3003 is known for its excellent corrosion resistance, formability, and moderate strength, making it ideal for protecting battery cells from environmental factors and ensuring structural integrity. Its lightweight nature, with a density of approximately 2.7 g/cm³, reduces battery weight, enhancing energy efficiency in applications like EVs and portable devices. The alloy’s compatibility with battery electrolytes and its recyclability align with global sustainability goals, while the wide 1300mm format supports high-volume, automated manufacturing. The "BatteryShield" branding suggests a focus on durability and safety, making it a preferred choice for modern battery production.





Product Parameters:

Product Aluminum Alloy 3003 BatteryShield Foil (0.3mm/1300mm) for Lithium Battery Encapsulation
Thickness 0.1mm-2.5mm
Width 800-2600mm
Material 3003
Temper O, H12, H14, H16, H18, H24, H26, H32, H34, etc
Inner Diameter 405mm,505mm,150mm,etc.
Color RAL, Pantone Color Or As Alient's Demand
Coating thickness PVDF Paint Coating: Not Less Than 25um

PE Paint Coating : Not Less Than 18um
Packing Export Standard Wooden Pallets (Eye To Wall,Eye To Sky)
Payment Terms L/C at sight or 30% T/T in advance as deposit, and 70% balance against the B/L copy.
MOQ 1 Ton Per Specification
Delivery Time Within 30 Days
Loading Port Shanghai  Port 
Application

Lithium Battery Encapsulation

    


Core Benefits:

Advantage Detailed description


Electrolyte Compatibility


Its inert properties ensure safe interaction with lithium-ion battery electrolytes, preventing degradation and enhancing safety.

Excellent Formability

High ductility allows for complex shaping into battery casings or pouches, supporting efficient manufacturing processes.

Corrosion Resistance

The manganese content (around 1.0-1.5%) forms a protective oxide layer, ensuring durability against battery electrolytes and environmental factors like moisture.

Moderate Strength

Offers sufficient structural integrity for battery encapsulation, with a tensile strength of around 150-200 MPa, balancing durability and workability.

Cost-Effectiveness

Compared to materials like stainless steel, 3003 aluminum provides a balance of performance and affordability, ideal for large-scale production.

Lightweight Design

With a density of 2.7 g/cm³, it reduces battery weight, improving energy efficiency in EVs and portable devices.


Case Studies      

        1. The following case studies illustrate the likely applications of 3003 aluminum alloy foil in lithium battery encapsulation, based on its properties:

          1. Electric Vehicle Batteries in China: A leading EV manufacturer, such as BYD, likely uses 3003 aluminum foil for battery casings in its electric vehicles. The foil’s lightweight design and corrosion resistance improve battery efficiency and durability, contributing to a 5-10% increase in vehicle range.

          2. Consumer Electronics in Japan: A smartphone manufacturer like Sony likely employs 3003 foil for battery encapsulation in its devices. The material’s formability and electrolyte compatibility ensure reliable performance, reducing battery weight and enhancing device portability.

          3. Grid Energy Storage in the US: A renewable energy company in the US likely uses 3003 aluminum foil for battery casings in grid storage systems. The foil’s corrosion resistance and cost-effectiveness reduce maintenance costs by 15%, supporting grid reliability.

          4. Portable Power Devices in India: A manufacturer of power banks in India likely adopts 3003 aluminum foil for battery encapsulation. The material’s lightweight and durable properties make it ideal for compact, high-capacity batteries, enhancing affordability in emerging markets.


International Applications

The 3003 aluminum alloy foil is likely used globally in lithium battery manufacturing due to its compliance with international standards (e.g., ASTM B209, ISO 6361) and its performance in diverse environments. Key applications include:

  • Asia: In China, manufacturers supply 3003 foil for battery casings in EVs and consumer electronics, supporting the region’s leadership in battery production. Japan and South Korea also likely adopt this material for similar applications, enhancing battery durability in high-tech devices.

  • Europe: Countries like Germany and France probably use 3003 aluminum foil in battery encapsulation for automotive and renewable energy applications, benefiting from its corrosion resistance in varied climates.

  • North America: In the United States, companies integrate 3003 foil into battery casings for EVs and data center power systems, leveraging its lightweight properties for efficiency. Canada also likely adopts this material for similar reasons.

  • Emerging Markets: In regions like India and Southeast Asia, growing demand for affordable energy storage solutions drives the adoption of 3003 aluminum foil for battery encapsulation in consumer and industrial applications.
    Beyond battery encapsulation, the alloy’s versatility extends to other battery components, such as structural supports and cooling plates, showcasing its broad applicability in global energy storage markets.

Trends

The battery industry is evolving, with several trends shaping the use of 3003 aluminum alloy foil for lithium battery encapsulation:

  • Lightweighting for Efficiency: The push for lightweight batteries in EVs and portable devices drives the adoption of materials like 3003 aluminum, reducing weight by up to 20% compared to steel.

  • Sustainable Manufacturing: Aluminum’s high recyclability aligns with eco-friendly manufacturing goals, increasing its use in green battery production.

  • High-Energy-Density Batteries: The demand for batteries with higher energy density requires durable, lightweight encapsulation materials, where 3003 aluminum excels.

  • Advanced Manufacturing: Techniques like precision stamping and laser welding leverage the alloy’s formability, improving production efficiency.

  • Market Growth: The global lithium-ion battery market is projected to grow at a CAGR of 15.3% through 2030, driven by EV and renewable energy demand, boosting the need for materials like 3003 aluminum.

Table: Key Trends in Aluminum for Lithium Battery Encapsulation

Trend

Description

Impact

Lightweighting

Demand for lightweight batteries drives material use.

Increases adoption of 3003 aluminum foil.

Sustainable Manufacturing

Recyclable materials align with green goals.

Enhances use of 3003 alloy in eco-friendly batteries.

High-Energy-Density

Need for durable encapsulation supports advanced batteries.

Boosts demand for 3003 foil in high-performance designs.

Advanced Manufacturing

Precision techniques improve production efficiency.

Leverages 3003 foil’s formability.

Market Growth

Growing battery market fuels material demand.

Expands applications for 3003 aluminum foil.




Transform your electronics manufacturing with the FlexCircuit 1050 aluminum alloy foil’s superior flexibility and conductivity. Its lightweight design and sustainability make it ideal for flexible printed circuits. Contact us to explore customization options and ensure your circuits meet the demands of tomorrow’s technology. Act now to lead the way in innovative, eco-friendly electronics!

                                                 


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