logo
Send Message
Changzhou Dingang Metal Material Co.,Ltd.
PRODUCTS
News
Home > News >
Company News About What's the difference of Hot Rolled Aluminum and Cast-rolled Aluminum?
EVENTS
Contacts
Contacts: Mr. Robert
Fax:: 86-519-83293986
Contact Now
Mail Us

What's the difference of Hot Rolled Aluminum and Cast-rolled Aluminum?

2025-06-21
Latest company news about What's the difference of Hot Rolled Aluminum and Cast-rolled Aluminum?

What's the difference of Hot Rolled Aluminum and Cast-rolled Aluminum?

 

When discussing aluminum sheet and foil products, two commonly asked questions center on the differences between hot-rolled and cast-rolled materials, as well as the distinctions among various aluminum alloy series. Among aluminum alloys, Series 1, 8, and 3 are particularly noteworthy.

 

While some aluminum sheet or foil products from other series are exclusively produced via hot-rolling without the cast-rolling option, grasping the characteristics of these three series remains essential. This article aims to thoroughly explore these two dimensions, offering you comprehensive insights into the realm of aluminum products.

 

latest company news about What's the difference of Hot Rolled Aluminum and Cast-rolled Aluminum?  0

1. Manufacturing Process

Hot-Rolled Aluminum:

 

Hot-rolled materials refer to strip and foil products manufactured from hot-rolled billets. In the hot-rolling process, aluminum alloy billets are first heated to a high temperature—typically above the alloy’s recrystallization temperature—rendering the aluminum more malleable. The heated billets are then passed through a series of rolling mills, where they are gradually reduced in thickness to achieve the desired dimensions.

 

Hot rolling offers superior mechanical properties, such as enhanced strength and a more uniform microstructure. This makes it the preferred method for applications requiring high-quality products with optimized mechanical performance. For example, in the production of high-end cake trays, where strength and durability are critical, hot-rolled aluminum ensures reliable performance.
 

 

Cast-Rolled Aluminum:

 

Cast-rolled materials encompass strip and foil products manufactured from cast-rolled billets. The production of cast-rolled aluminum involves a seamless, integrated casting and rolling process. Initially, molten aluminum alloy is directly formed into a thin-gauge strip using specialized casting machinery. This method stands out for its energy efficiency, as it merges the casting and rolling stages into a single, continuous operation. By streamlining these processes, it significantly cuts down on production time and reduces energy consumption.

 

Cast-rolled products are typically utilized in applications that prioritize cost-effectiveness and adequate formability. For instance, they are commonly found in various packaging materials, where balancing production costs with the material's ability to be shaped into different forms is crucial.

 

latest company news about What's the difference of Hot Rolled Aluminum and Cast-rolled Aluminum?  128_副本

1740710756985_副本

 

Processing

 

Alloy

 

 

Alloys for the hot rolling process

 

1xxx,3xxx,4xxx,5xxx,6xxx,7xxx,8xxx

 

Alloys for the cold rolling process

 

1xxx, 3xxx, 8xxx (Excluding alloy containing magnesium)

 

2. Comparison with the same alloy/temper and specification

 

 

 

Product Type

 

Advantages Disadvantages
Hot Rolled Aluminum Good performance, uniform internal structure, good deep drawing, drawing, oxidation and bending effects Complicated processing, high price
Cast-rolled Aluminum

Affordable price

high strength

Poor stability of product performance

 

In terms of mechanical properties, under the same alloy and Temper conditions, cast - rolled materials generally have a higher compressive strength compared to hot - rolled materials. This is mainly due to the unique microstructure formed during the continuous casting and rolling process, which gives the cast - rolled products better resistance to compressive forces. However, when it comes to stability and elongation, hot - rolled materials have the advantage. The high - temperature rolling process of hot - rolled materials allows for a more uniform distribution of internal stress and a more refined grain structure, resulting in better stability during use and higher elongation values when subjected to tensile forces.

 

Moreover, in terms of strength, cast - rolled materials tend to have a slightly higher strength value than hot - rolled materials under the same alloy and Temper conditions. But when it comes to deep - drawing height and tensile effect, hot - rolled materials outperform cast - rolled materials. The high - temperature plastic deformation during hot - rolling makes the material more suitable for forming complex shapes through deep - drawing, and it also shows better performance in tensile tests, such as achieving larger elongation before fracture. These differences in mechanical properties should be carefully considered when choosing between cast - rolled and hot - rolled materials for specific applications, like cake tray production.

 

 

 

Blog1照片

 

Many customers may not know much about the products when making their first purchase. May be unsure whether to choose cast-rolled materials or hot-rolled materials. But don't worry. As long as you tell our customer service staff your requirements in detail, we will arrange a professional business manager for you. The manager will recommend the products that best suit your needs based on your requirements.

 

latest company news about What's the difference of Hot Rolled Aluminum and Cast-rolled Aluminum?  5